10’’ to 42'’ Dual Boom, Octal Head, Dual Tungsten, Twin Wire Cladding Station
Fastest and Strongest Cladding Station in the world.
For Bigger then 6 meter pipe one machine
For Smaller then 6 meter pipe Double Station
First in the world
Dual Tungsten Technology, each boom 4 torches with twin wire Double shaft drive and pipe cooling system
KEY BENEFITS:
·Cladding pipes from 10’’ to 42’’,
·Cladding pipes maximum length 12500mm.
·Twin wire on each welding head for maximum deposition with 4 welding torch, 4 Dual Power Source and 4 Dual Hot Wire Units.
·Able to see welding data on screen oscilloscope.
·User friendly and informative for all detailed welding, power, etc. parameters.
·Integrated camera system ; direct view welding operation, Autofocus and Zoom function Camera
·21” Touchscreen HMI Control system for both sides and Analog Joystick and Potentiometers for all axes and some parameters.
·Fastest clad capacity in the world up to 1200mm/min (with 8 heads)
·Tri Pulse, Sinusoidal, Tangential wave form welding current.
·Data Logging of Weld Parameters
·Excellent pipe clamping and straightener system, suitable for different size pipes. No deformation problem.
·Hot wire Gas Tungsten arc welding.
·Gas Flow Control
FEATURES :
•16 pcs 450 A %100 duty Cycle Power source.
•16 pcs 200 A hotwire power source.
•All torch has Automatic Voltage Control
•All torch has HF (High Frequency) start.
•Shaft drive Rotator. Max loading capacity 3 tone
•Total 8 wire spools and each wire spool capacity up to 250 kg. Total wire load capacity is 4000kg
•All axes Servo motor and controlled by motion control unit
•Water cooling system for torch , camera, AVC motor and Lance
•Pipe Cooling System
•All torch able to weld with ‘wave form pulse’
•Automatic Voltage Control for each welding torch.
•For all torch real Time Actual Welding voltage and Current on the HMI Scope
•For all torch real time able to change Welding Voltage, Welding Current, AVC Set Voltage, Wire feed speed.
•Power Source Alarm, High Voltage Alarm, Cooling Alarm, Gas Alarm. Servo Alarm, Wire Finish Alarm, High Current Alarm, etc..